Latest news

Latest news

Tyre Pyrolysis Plant in Chhattisgarh

Tyre Pyrolysis Plant in Chhattisgarh

Suraj Fab Tech offers Tyre Pyrolysis Plant in Chhattisgarh.

Our Manufacturing unit is based in Ahmedabad, Gujarat, India.

Suraj Fab Tech’s tyre pyrolysis plant adheres to all the local environmental regulations in Chhattisgarh, ensuring compliance with safety and environmental standards.

During pyrolysis, tyres undergo high temperatures without oxygen, breaking down hydrocarbons into valuable products like oil, gas, carbon black.

The process generates pyrolysis gas, which can fuel the plant, reduce operating costs, and make the plant self-sustaining.

Pyrolysis oil – A liquid fuel that industrial machines, generators, and boilers can use.
Carbon black – A versatile material used in the manufacturing of rubber, plastics, and as a black pigment.
Steel wire – Extracted from the tyre’s steel belting, we can recycle or reuse it.
Pyrolysis gas – A gaseous by-product that generates energy and powers the plant.

Why Choose Us – Suraj Fab Tech

Over 15+ years of industry experience in manufacturing high-performance pyrolysis and recycling plants across India.
ISO-certified company dedicated to safety, quality engineering, and sustainable waste management technologies.
Strong after-sales support, including installation, training, and 24/7 technical service availability.
Manufactured using top-grade raw materials to ensure durability, corrosion resistance, and high-temperature performance.
Low maintenance design with high automation levels for seamless, continuous operation and reduced manpower requirement.
In-house fabrication, ensuring strict quality control from raw material to final assembly.
Local presence and installation services across Raipur, Bilaspur, Korba, Durg, and other cities in Chhattisgarh.
Integrated safety systems like temperature sensors, pressure relief valves, and auto cooling units.
Energy-efficient heating systems reduce fuel costs and carbon emissions significantly.

Features of Tyre Pyrolysis Plant:

High oil yield with advanced heat distribution and air-sealed reactor design.
Smoke-free operation with built-in gas cleaning and recycling system.
PLC automation panel for precision and safety.
Multi-stage condensing system for better oil recovery.
Fully enclosed reactor for fire-proof and heat-resistant operation.
Recycled gas used as fuel, reducing external fuel dependency.
Long-lasting rotary kiln design with automatic door opening/closing.
Dual feeding system for different size tyres and rubber waste.
Efficient carbon discharge system improves daily output.
Heavy-duty base frame ensures vibration-free operation.

How Tyre Pyrolysis Plant Works:

Feeding Tyres: We load waste tyres into the reactor manually or via a conveyor system.
Heating: The fuel (wood, oil, or gas) heats the reactor to reach 350–450°C.
Pyrolysis: At high temperature, tyres break into oil vapor, gas, and solid carbon.
Condensation: The cooling system collects the oil vapor as liquid fuel oil.
Gas Recycling: Non-condensable gases are filtered and reused to heat the reactor.
Carbon Collection: Solid black carbon is collected post reaction and stored separately.
Steel Separation: Steel wires are extracted and stored for resale or recycling.

Applications of Tyre Pyrolysis Products:

Pyrolysis Oil: Used in boilers, furnaces, cement factories as an alternative to diesel.
Carbon Black: Used in paint, ink, plastic, and rubber manufacturing industries.
Steel Wire: Recycled in steel smelting or resold to scrap dealers.
Gas Fuel: Used internally to power burners, reducing operational cost.

FAQs – Tyre Pyrolysis Plant

Q1: Is tyre pyrolysis legal in Chhattisgarh?
Yes, it’s legal with required permissions from CPCB and State Pollution Control Board.

Q2: How long does installation take?
Complete setup and commissioning typically take 25–30 working days.

Q3: What types of tyres can be used?
Passenger car tyres, truck tyres, bus tyres, and industrial rubber waste.

Q4: What is the daily output of pyrolysis oil?
Approximately 40–45% of total tyre weight is converted into oil.

Q5: Is training provided?
Yes, operator training and maintenance sessions are included in our turnkey solutions.

Q6: Does the plant require constant supervision?
Our automated system reduces the need for constant manual monitoring.

Suraj Fab Tech offers Tyre Pyrolysis Plant in Chhattisgarh including locations in
Raipur, Bhilai, Bilaspur, Korba, Durg, Rajnandgaon, Raigarh, Jagdalpur, Ambikapur, Kawardha, Mahasamund, Bhatapara. Dhamtari, Baloda Bazar, Balod, Mungeli, Pandariya, Takhatpur, Bhilai Charoda, Kumhari, Bemetara, Basna, Chirmiri, Dongargarh, Khairagarh, Pithora.

Contact us today for a quote or consultation.

View Product: Click here