Suraj Fab Tech provides Tyre Pyrolysis Plant in Kerala.
Our Manufacturing unit is located in Ahmedabad, Gujarat, India.
A tyre pyrolysis plant uses thermal decomposition in oxygen-free chambers to convert end-of-life tyres into three valuable by-products:
Pyrolysis oil
Carbon black
Steel wire and combustible gas
Why Choose Suraj Fab Tech for Your Pyrolysis Plant in Kerala
Indian Manufacturing Leadership: Proudly built in India by an established team with 10+ years of experience.
Multiple Capacities: From 6 TPD up to 50 TPD, customizable to your South India facility size.
Clean Emissions & Safety Controls: Integrated pressure valves, condensation, desulfurization, and cyclone filters for eco‑compliance.
Fully Automated & Energy-Efficient: Designed for minimal staffing and high thermal efficiency.
After-Sales & Support: Installation support, operator training, spare parts, and maintenance across Kerala and Southern India.
Features:
Reactor Quality: Made from 16 mm BQ-grade MS plate; robust and durable.
Heating Method: Indirect or direct heating using wood or combustible pyrolysis gases—no external fuel required.
Temperature Control: Up to 450–750 °C, with precision monitoring and steam/pressure safety relief.
Cooling & Condensation: Efficient condensers and oil‑water separators preserve oil quality and ensure emissions compliance.
Dust & Particle Removal: Cyclone separators and bag filters minimize particulate emissions.
How the Tyre Pyrolysis Plant Works:
Feed Preparation & Charging: Tyres are shredded or whole-fed.
Heating and Pyrolysis: In a sealed reactor, tyres thermally decompose into gas vapors.
Condensation Phase: Hot gases condense into liquid oil via a cooling system.
By-product Separation: Oil-water separator, carbon black collector, and ducted steel wire extraction.
Gas Recirculation: Combustible gas fuels reactor, reducing energy costs
Residual Handling: Steel wire is removed cleanly; carbon black can be pelletized or bagged.
Uses & Applications of Pyrolysis Plants:
Industrial Fuel Alternative: Pyrolysis oil can replace furnace oil or LDO in boilers and furnaces.
Carbon Black Market: Used in rubber manufacturing, pigment mixers, and as a filler.
Steel Recovery: Generates recyclable steel suitable for smelting.
Energy Autonomy: Gases power the plant, making it energy self-sufficient.
Environmental Gain: Prevents landfill dumping, lowers CO₂ emissions, and supports circular economy efforts
FAQs:
Q1: What capacity suits Kerala businesses?
A: Small-scale (6–12 TPD) works for local tyre-waste; larger plants handle up to 50 TPD. Custom options available
Q2: Is plant operation safe?
Yes—equipped with pressure valves, sealed reactors, temperature sensors, and gas scrubbers to maintain safe, zero-leak operations.
Q3: What’s the energy consumption?
Pyrolysis gas powers the reactor—minimal external heating needed, plus efficient automation reduces power usage.
Q4: Can Kerala industries use the generated oil?
Absolutely—it’s suitable for boilers, furnaces, diesel generators, or can be refined further .
Q5: How long is delivery and installation?
Typical delivery: 30–45 working days. Installation and commissioning follow secure shipping on trailers.
Q6: Does Suraj Fab Tech support regulatory approvals?
Yes—consultation includes documentation and advisory for Kerala pollution board compliance and emissions standards.
Suraj Fab Tech provides Tyre Pyrolysis Plant in Kerala including locations in Thiruvananthapuram, Kozhikode, Kochi, Kollam, Thrissur, Kannur, Alappuzha, Kottayam, Palakkad, Manjeri, Thalassery, Thrippunithura, Ponnani, Vatakara, Kanhangad, Payyanur, Koyilandy, Parappanangadi, Kalamassery, Kodungallur, Neyyattinkara, Tanur, Kayamkulam, Malappuram, Guruvayur, Thrikkakkara, Wadakkancherry, Nedumangad, Kondotty, Tirurangadi.
For further details and inquiries, please feel free to reach out to us.
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