Suraj Fab Tech proudly provides Tyre Pyrolysis Plant Manufacturer Ahmedabad.
Suraj Fab Tech, based in Ahmedabad, Gujarat, is a leading manufacturer with over 15 years of expertise.
We deliver turnkey automatic tyre pyrolysis plants engineered to efficiently convert waste tyres into valuable by‑products like fuel oil, carbon black, steel wire, and syngas.
Work of the Automatic Tyre Pyrolysis Plant
- Waste collection & prep: Tyres are sourced, cleaned, and sometimes shredded.
- Automatic feeding: Our PLC/SCADA-driven system ensures smooth feeding into the reactor.
- Pyrolysis reactor: Operates at 300–600 °C under oxygen-free conditions to thermally decompose tyres.
- Condensation & recovery: Gases are cooled into pyrolysis oil; uncondensed syngas is reused for heating.
- By-product separation: Carbon black, steel, and oil are efficiently separated and collected.
- Emission control: Equipped with gas cleaning to comply with CPCB/pollution norms.
Features
- Advanced automation: Fully automatic, PLC/SCADA-based controls.
- Efficient heat recovery & syngas utilization: Enhances energy efficiency and cost-effectiveness.
- Robust construction: Heavy-duty reactors built to last under high temperatures and pressures.
- Flexible operation modes: Available in batch, semi‑continuous, and fully continuous automatic systems.
- Zero/low emissions: Tail gas scrubbing, nitrogen generator adoption (as per CPCB mandate), and emission control systems.
- Safety: Integrated safety features like emergency cooling, pressure control, and alarms.
Specifications (Typical Plant)
| Parameter | Specification Example |
| Capacity | Up to 12 TPD (Tonnes Per Day) |
| Reactor Material | 16 mm BQ Plate SA 516 Gr.70 |
| Automation Grade | Fully Automatic / PLC Controlled |
| Heating Material | Electric, wood, fuel gas/oil (options) |
| Power Source | Electric / Fuel-Based |
| Output Products | Pyrolysis Oil, Carbon Black, Steel Wire, Syngas |
| Installation Time | ~30 to 45 days |
| ROI | Typically within 1 – 1.5 years |
Benefits
- Environmental impact: Reduces landfill waste and supports circular economy.
- Energy & cost savings: Uses syngas and heat recovery to reduce external energy needs.
- Economic returns: Multiple revenue streams from by-products, with relatively low setup/operational cost.
- Compliance ready: Meets CPCB and environmental norms (e.g. nitrogen generator requirement).
- Scalability and flexibility: Modular and adaptable for different operational scales.
Uses of By‑Products
- Pyrolysis Oil: Industrial fuel alternative (boilers, kilns, burners), LDO replacement, power generation.
- Carbon Black: Used in tyre making, plastics, coatings, inks.
- Steel Wire: Recyclable for metal industries, construction, engineering.
- Syngas: Reused in plant for heating or electricity generation.
FAQ
Q1: Are Suraj Fab Tech plants environmentally safe?
Yes—they feature gas scrubbing, emission controls, and meet CPCB norms.
Q2: Installation timeline?
Usually between 30–45 days, depending on size.
Q3: ROI timeline?
ROI typically achieved within 1–1.5 years.
Q4: Processable materials?
Tyres primarily, but also compatible with plastics, rubber, and oil sludge.
Q5: Post‑installation support?
Yes—operator training, manuals, and 24×7 customer support are provided.
Suraj Fab Tech proudly provides Tyre Pyrolysis Plant Manufacturer Ahmedabad
and also Supplier in Andhra Pradesh, Arunachal Pradesh, Assam, Bihar, Chandigarh, Chhattisgarh, Dadra and Nagar Haveli and Daman and Diu, Delhi, Goa, Gujarat, Haryana, Himachal Pradesh, Jammu and Kashmir, Jharkhand, Karnataka, Kerala, Ladakh, Madhya Pradesh, Maharashtra, Manipur, Meghalaya, Nagaland, Odisha, Puducherry, Punjab, Rajasthan, Sikkim, Tamil Nadu, Telangana, Tripura, Uttar Pradesh, Uttarakhand, West Bengal.
For more information, please feel free to contact us.
